
The HDPE Pipe Production Line is a fully automatic, high-efficiency extrusion system independently developed and optimized by Camel Machinery. This complete pipe manufacturing production line is specially designed for continuous mass production of high-density polyethylene pipes. Adopting mature European-standard extrusion technology and optimized mechanical structure, the whole production line realizes automated feeding, melting, shaping, cooling, traction, cutting and coiling. It is applicable to produce PE80/PE100 grade HDPE pipes with smooth surface, uniform wall thickness and excellent mechanical performance. Widely recognized for stable operation, low energy consumption and long service life, our production line is an ideal processing equipment for global pipe manufacturing enterprises.
The HDPE Pipe Production Line is a fully automatic, high-efficiency extrusion system independently developed and optimized by Camel Machinery. This complete pipe manufacturing production line is specially designed for continuous mass production of high-density polyethylene pipes. Adopting mature European-standard extrusion technology and optimized mechanical structure, the whole production line realizes automated feeding, melting, shaping, cooling, traction, cutting and coiling. It is applicable to produce PE80/PE100 grade
HDPE pipes with smooth surface, uniform wall thickness and excellent mechanical performance. Widely recognized for stable operation, low energy consumption and long service life, our production line is an ideal processing equipment for global pipe manufacturing enterprises.
This integrated HDPE pipe production line consists of standardized supporting units, every component is precisely matched to ensure seamless production flow and high finished product rate:
Automatic Feeding System: Equipped with gravimetric dosing device, realizing quantitative and uniform raw material feeding, avoiding material waste and ensuring consistent melting quality.
High-torque Single Screw Extruder: Adopts 40L/D optimized screw and barrel structure, which achieves uniform raw material melting, stable melt pressure and effectively solves pipe sagging problems. It guarantees excellent plasticization effect for both thin-wall and thick-wall pipes.
Spiral Die Head: Professional flow channel design with internal exhaust function, no dead angle in material flow, effectively eliminating bubbles and ensuring smooth and glossy pipe inner and outer walls.
Vacuum Calibration & Cooling Tank: Double-chamber vacuum calibration structure and circulating spray cooling system, realizing rapid and uniform cooling, ensuring precise pipe outer diameter and roundness.
Multi-caterpillar Haul-off Machine: Constant traction speed with adjustable tension, stable clamping without damaging pipe surface, adapting to different pipe specifications.
Automatic Cutting & Coiling Device: Servo-controlled cutting system realizes fixed-length precise cutting; optional coiling machine for small-diameter pipes, realizing automatic finished product collection.
HDPE Pipe Winding Machine: Adopt constant tension winding design, keep pipe tight and neat without deformation or scratch. Automatic speed follow-up, synchronous running with pipe production line.PLC and touch screen control, easy to set coil length and winding parameters .Double station design optional, realize non-stop continuous winding. Stable structure, low failure rate, long service life, easy maintenance.Wide application, fit for various small diameter HDPE plastic pipes.
Energy Saving & High Output: Upgraded energy-saving transmission system and heating components, reducing power consumption by 15%-20% compared with ordinary equipment. The output range reaches 60-850kg/h, meeting mass production demands.
High Production Precision: Strict dimensional tolerance control, uniform wall thickness, stable pipe roundness. The finished HDPE pipes fully comply with international industry standards.
Wide Compatibility: Supports production of various specifications of HDPE pipes, compatible with PE raw materials of different densities, adaptable to diverse production needs of customers.
Low Operation Cost: Simplified mechanical structure, low failure rate, easy daily maintenance. The fully automatic design reduces manual intervention and saves labor costs.
Durable & Stable: The key parts are made of high-quality alloy steel and anti-corrosion materials, wear-resistant and high-temperature resistant. The continuous working time can reach more than 24 hours, suitable for long-term industrial production.
Technical Parameters
|
Item |
Technical Data |
|---|---|
|
Applicable Pipe Material |
HDPE, PE80, PE100 |
|
Pipe Diameter Range |
16mm - 1200mm (Customized) |
|
Screw Diameter |
45mm - 120mm |
|
Screw Length-Diameter Ratio |
40:1 |
|
Production Capacity |
60-850kg/h |
|
Traction Speed |
0.5-15m/min |
|
Heating Method |
Ceramic heating, energy-saving |
|
Control System |
PLC Touch Screen Automatic Control |
|
Voltage Standard |
380V 50Hz (Customizable for different countries) |
The HDPE pipes produced by our production line have excellent corrosion resistance, pressure resistance, wear resistance and environmental recyclability, which are widely used in global industries:
Water Supply & Drainage: Municipal domestic water delivery, sewage discharge pipeline engineering.
Gas Transportation: Natural gas and coal gas transmission pipelines for urban construction.
Agricultural Irrigation: Farmland irrigation, water conservancy diversion and drip irrigation pipeline system.
Industrial Engineering: Chemical liquid transportation, mining slag discharge, industrial fluid delivery.
Other Fields: Marine water delivery, communication cable protection pipelines and other engineering projects.
Zhangjiagang Camel Machinery Co., Ltd. is a professional manufacturer focusing on the research, development, production and export of plastic extrusion machinery. With years of manufacturing experience in the pipe machinery industry, we have a professional R&D team and complete production processing system.
Different from peer products, our HDPE pipe production line has the following exclusive characteristics:
Customized Solution: Provide personalized equipment configuration according to customers' pipe specifications, production output and budget requirements.
Optimized Cooling Technology: Independent circulating cooling system reduces water consumption and improves cooling efficiency, saving production cost for customers.
International Standard Configuration: Adopt imported electrical components and wear-resistant accessories, with lower failure rate and longer service life than ordinary equipment.
Global After-sales Service: Provide overseas installation, commissioning and worker training services; supply long-term spare parts with fast delivery cycle.
Strict Quality Inspection: Every production line will pass full-performance testing before delivery to ensure stable operation under long-term high-load working conditions.
For detailed parameters, factory quotation, equipment customization and after-sales service of HDPE Pipe Production Line, welcome to contact Zhangjiagang Camel Machinery Co., Ltd. We sincerely look forward to establishing long-term and stable cooperative relations with global customers and creating mutual benefits and win-win results.
Company name: Zhangjiagang Camel Machinery Co.,ltd
Address: Yongli Economic development zone, LeYu town, Zhangjiagang city, Jiangsu province, China
Tel: +86-512-55900699 Fax: +86 -512-55900699
Mobile/whatsapp/wechat : 0086 15895699263
Email: sales@camelmachine.com