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The Long Plastic Pipe Shredder Crusher System is a purpose-engineered solution designed to address the unique challenges of processing oversized plastic piping. This high-performance system combines rugged shredding technology with precision crushing to deliver unmatched processing capabilities for HDPE, PVC, PP, and other polymer pipes.
The Long Plastic Pipe Shredder Crusher System is a purpose-engineered solution designed to address the unique challenges of processing oversized plastic piping. This high-performance system combines rugged shredding technology with precision crushing to deliver unmatched processing capabilities for HDPE, PVC, PP, and other polymer pipes.
Engineered Functionality
1. Specialized Pipe Feeding & Handling
- Angled infeed conveyor with powered rollers grips and positions long pipes (up to 6m)
- Automatic centering mechanism ensures consistent material presentation
- Pipe rotation feature prevents binding during initial shredding phase
2. Progressive Size Reduction Process
Stage 1: Primary Shredding
- Dual-shaft shredder with interlocking hooks tears pipes lengthwise
- Hydraulic ram assist maintains constant feeding pressure
- 50-75mm output fragments ideal for secondary processing
Stage 2: Granulation Crushing
- High-torque rotary crusher with adjustable screen (10-30mm)
- Counter-rotating blades prevent material wrapping
- Airflow separation removes lightweight contaminants
3. Intelligent System Controls
- PLC with touchscreen interface for parameter adjustment
- Automatic reversal when detecting overload conditions
- Production monitoring with throughput optimization
4. Pipe-Specific Design Features
- Reinforced cutting chamber for thick-walled pipe processing
- Pipe diameter compensation system (100-500mm)
- Dedicated cutters for glass-fiber reinforced materials
Performance Advantages
Continuous Processing - Handles pipe lengths from 1-6 meters without pre-cutting
High Purity Output- Minimizes contamination for superior recycling quality
Energy Efficient - Load-sensing hydraulics reduce power consumption by 30%
Low Maintenance - Quick-change tooling system reduces downtime
Technical Specifications
- Throughput: 2000-3000 kg/hr (material dependent)
- Motor Power: 30-110 kW configurable
- Safety: CE compliant with integrated emergency stops
- Options: Metal detection, dust suppression, and material sorting
